YARN

Indian Spinning Industry is the most modern and efficient in the world. With 47 Million Spindles and 0.75 Mn Open-End Rotors, India has the world’s second-largest spinning capacity, commanding a share of the global Cotton Yarn market. It is currently producing over 4700 million kgs of spun yarn of which over 3,400 million Kgs is cotton yarn. Cotton Yarn accounts for nearly 73% of total spun yarn production.

India produces a comprehensive range of yarns for every conceivable end use – non-spun or open-end; combed or carded, basic, compact, mélange or fancy. India’s 1943 spinning mills produce them all for requirements ranging from a fine 200 count to a coarse 2 count.

With more companies modernizing their mills with state-of-the-art technology, Indian cotton yarn markets are set to boost their export potential. The world’s most renowned Indian Cotton Yarns are available as greige, bleached, mercerized, gassed, twisted, dyed or an endless range of fashion yarns like mélange, stretch, blends, high twist and so on to meet the different applications in fashion, clothing, home textiles, hosiery and industrial fabrics. India can meet every customer requirement whether large or small, regular or customized, premium or basic.

We have in-house a very strong team of Marketing and Quality Control professionals having an experience of more than two decades in their field to deliver our Service to our Buyers and Business/Strategic Partners through:

1. Most Competitive Price points

2. On-Time Shipments

3. Professional Service

4. Quality Assurance

Our Product Range
We deal only with quality products and have a complete in-house team with expert domain knowledge of yarn and spinning.

1. 100% Cotton Carded, Combed, Gassed, Mercerized yarns made from Indian cotton fiber, Pima and Giza in Ring Spun, Open End, Compact, Air Jet, Elli Twist etc. in different categories of Hosiery and Weaving in the count range of 6s Ne to 100s Ne

2. PolyesterNiscose, CVC, Poly/Cotton and other blended spun yarns in raw white as well as dyed.

3. Open End (Rotor – Ne 6/1 – 24/1)

4. DTY Yarn: Polyester Filament yarn (DEN 75 to 600) RW, Dyed.

WE ARE ALSO OFFERING ORGANIC COTTON LIKE – B.C.I. / C.U & GOTS CERTIFIED YARN FROM INDIA.

Sales & Distribution
Padwa assures a level of quality that is a standard across global markets. The mill strives to emerge as a highly flexible and efficient mill, maintaining its position as a respected and trusted partner in the Industry. The mill has a dedicated sales team with a strong focus on the team and development working actively under the leadership of the Manager and Assistant Manager. For the distribution of yarn, the sales team directly approaches the customers and the respective agents. The mill supplies quality yarn nationally as well as internationally. The exports cover the countries like Portugal, Spain, Italy, Morocco, Peru, Chile, Belgium, Germany, China, Bangladesh, Turkey, Colombia, Egypt, Costa Rica, Guatemala, Ecuador, Shri Lanka, USA, Mexico, Vietnam, Brazil and Honduras. Padwa provides bag packing, carton packing as well as pallet packing.

Machinery Infrastructure

Padwa World Wide LLP uses the most modern machines like Blow room & Card Truetzschler, Drawing, Comber & Ring Frame Rieter, Simplex Zinser and Schlafhorst Link coner X5 with Loepfe contamination Clearer for producing the good quality of cotton yarn.

 

Department	Machinery Make
Bale Plucker	Truetzschler
Blow room	Truetzschler
Carding	Truetzschler
Omega Lap & Comber	Rieter
Draw Frame	Rieter
Speed Frame	Zinser
Ring Frame	Rieter
Link Coner	Schlafhorst Link coner X5 with Loepfe contamination Clearer
Waste Collection / Cotton Sorter System	Luwa
Humidification & Air Handling Unit	Luwa
Roving Transport System	Sieger
Yarn Conditioning Plant	Sieger
Contamination Cleaner/ Spark Diversion system in blow room carding	Truetzschler / Vital
Cot Grinding Machine	Sabar
Over Head Travelling Cleaners	Mohler
Cans, Bobbins, wax rolls, Bobbin Holders, Springs	Rimtex, Idle,Chemax, Rieter
Spindle Tapes	Habasit
Ring Travellers	Bracker
Gear accessories, Textile Bearings	Shanthi, Rieter, SKF
Cots & Aprons	Yamauchi
Air Compressors	Kaeser
Transformers/Switchgears/UPS Inverters	Electrotherm / Schneider / Luminous
Circular Knitting Machines	Mayer & Cie

 

 

 

Machinery Maintenance

Regular and Preventative maintenance is essential to keep the machines safe and reliable. The maintenance activities are usually planned and include scheduled inspections of the machines for their smooth working. This improves the cost benefits of better productivity and efficiency. Padwa performs Standard Operating Procedure for the optimisation of machines. Machinery maintenance training program is carried out at the mill for the training purpose of new employees and workers.

 

Quality Assurance

At Padwa, product quality is of paramount importance. It is also one of the reasons why the products of Padwa have gained acceptance across seventy countries, satisfying some of the world’s most demanding customers. Testing for adherence to quality parameters is, therefore, an integral part of the manufacturing process at Padwa. To ensure that the products conform to highest quality specifications, the mill has a well equipped testing lab in plant for Off-Line Quality Inspection. The machines are equipped with On-line monitoring systems to produce “Zero-Defect” yarns. The mill has their own testing equipments like Premier, Mag and others in the Lab. The list of equipments at the testing laboratory is given below. The knitting imperfections and Classimat results are at par with the Uster 5% Standards.

 

For Testing/checking	Instrument Make
Fibre Process control Test	Premier HFT
Yarn trash analyzer & appearance test	MAG Solvics EleTrash & Auto Winder
Electronic Twist Test	MAG Solvics CompuTwist
Yarn Clearers	LOEPFE Zenith
Cotton Trash Analysis	MAG Solvics EleTrash
Yarn TPI Testing	MAG Solvics CompuTwist
Lea Strength Testing	MAG Solvics AUTO STRETCH 5C
Yarn Mass and Hairiness Tester	Premier iQ2 EX

Raw Material

Padwa manufactures yarns of Standard Quality, enabling them to truly establish their mettle in the ever-demanding global market. The mill procures top quality SHANKAR-6 grade Cotton from Gujarat. The selection of the best cotton is done through Fibre Testing Instrument. Every bale of cotton is procured with a view to ensure consistent quality of yarn by the supervision team. The mill performs tests like length, strength and colour fastness, short-term variations and imperfections, yarn elongation and yarn count for checking the properties of raw cotton.

Padwa has a team of skilled technical persons for monitoring and supervision of the department. The mill has the availability of warehouses and stocking facilities for cotton and yarn. Performance of the yarn during warping, weaving, knitting are of paramount importance and due care is taken that the industry achieves best performance at this end. Product is checked and re-checked at every stage to ensure fault-free product performance. The mill uses standard packing method while strong-sea worthy carton boxes and pallets are used for packing this cotton yarn, to avoid damage during transit, loading and unloading.